Tiếng Việt  |
I.C.T PCBA Coating Line
I.C.T
smt pcb metal coating machines
| Số: | |
|---|---|
The coating line is designed for high-precision PCB and LED production. Multi-axis robots with adjustable spray valves provide uniform conformal coverage for adhesives, solder masks, and protective coatings. The integrated conveyor ensures stable board transport with adjustable height and width. IR/UV curing zones maintain consistent temperature, and independent cooling protects components. CCD vision monitors the coating process in real time. The system provides a fully automated workflow, optimizing throughput, minimizing material waste, and maintaining high-quality PCB surface protection across diverse production volumes.
Multi-axis robots deliver precise coating on complex PCB and LED surfaces. Adjustable spray valves handle a wide range of viscosities and material types, ensuring consistent thickness and coverage. Automated height detection and edge recognition prevent overflow and under-coverage. The system supports both single- and double-sided coating. High repeatability and uniformity minimize material waste while maintaining consistent quality, critical for SMT and DIP PCB assemblies with dense components or high-value LEDs.
The line features a durable aluminum and stainless steel conveyor with stepper motor drive for accurate board positioning. Width and height are adjustable to accommodate various PCB dimensions. Buffer zones and push mechanisms stabilize boards during coating and curing. Fiber optic sensors detect board presence and alignment to prevent misfeeds or collisions. Optional return and spacing adjustments provide flexibility for high-density PCB lines, ensuring stable throughput and reliable coating quality for large-scale production.
IR/UV curing zones provide controlled, uniform heat for rapid curing of adhesives and coatings. Independent cooling zones prevent PCB overheating. PLC control enables real-time adjustment of conveyor speed, curing intensity, and process parameters. CCD vision systems continuously monitor coating uniformity and detect defects. Integration of coating, curing, and inspection ensures consistent, repeatable results, reduces operator intervention, and supports high-volume SMT and DIP PCB production while maintaining high-quality surface protection.
The coating line works in conjunction with I.C.T’s full SMT and DIP production solutions. Related equipment includes pick-and-place machines, wave and selective soldering units, jet dispensers, AOI inspection systems, and PCB depaneling machines. Integration provides smooth production flow, with coated boards safely transported, inspected, and prepared for final assembly. Combining these systems improves throughput, reduces rework, and maintains uniform coating quality, providing an automated and reliable PCB and LED production solution.
| Product Name | Purpose in PCBA Coating Line |
|---|---|
Applies precise protective coatings to circuit boards for dustproof, waterproof, and explosion-proof protection. | |
Hardens coatings with IR or UV light, ensuring durable and strong protection. | |
Transports circuit boards smoothly through the coating line for efficient processing. | |
Provides and stores PCB for the production line, ensuring smooth input and output. | |
| Conformal coating AOI | Inspects coating quality and detects defects to ensure high standards. |
In December 2025, I.C.T delivered three full production lines—SMT, DIP, and Coating—to an automotive electronics manufacturer in Saudi Arabia. Engineers provided on-site installation, line setup, and technical training for the customer’s staff. The client had previously visited I.C.T in June 2025 for equipment inspection, deepening mutual understanding. After successful commissioning, the customer awarded honorary certificates to I.C.T engineers, recognizing professional service and reliable line performance. The lines support the client’s plan to establish a new ODM factory for independent PCB design and production.
I.C.T provides comprehensive support for entire SMT, DIP, and coating factories. Pre-delivery, engineers review PCB types, coating materials, production capacity, workshop layout, and expansion plans. Post-delivery support includes installation, commissioning, operator training, maintenance guidance, and process optimization. Engineers ensure seamless integration of coating, curing, inspection, handling, and depaneling equipment. New factories receive guidance from layout to trial production. Existing lines benefit from improved workflow, balanced production, and consistent coating quality across all PCB and LED assemblies.
Clients value I.C.T for hands-on guidance and rapid response. In full SMT projects, machine reliability, engineer training, protective packing, and post-sale support are highly praised. Clear instructions reduce operator errors and accelerate line readiness. Export packaging ensures safe shipping. Technical questions arising during installation or production are addressed promptly by coordinated sales and engineering teams. Customers gain confidence in launching new SMT, DIP, and coating lines while maintaining consistent high-quality PCB and LED coating results.
The coating line is CE and ISO9001 certified. Quality control includes component inspection, assembly verification, function testing, packing confirmation, shipment tracking, installation records, and after-sales service. These procedures ensure reliable, repeatable coating performance, minimize operational risk, and maintain consistent results across large-scale SMT and DIP PCB production. The system guarantees uniform application of adhesives, conformal coatings, and solder mask layers across high-volume production runs.
